Personally, I haven't come across such legends. Though I don't entirely discount the existence of such rare and unique specimens - several documented accounts report motorcycles with over 200K on the odometer - I doubt the existence of an entire fleet of these machines. My own experience wrestling with the cantankerous systems of my Oilhead leaves me with uncertainties as to the extended future of my beloved RT. To balance the scales, a fair number of the machines I observe at vintage motorcycle shows - in various stages of resurrection - happen to wear the BMW roundel. And many of those are Boxers. Sunday, September 10, 2017
Love, Hate, Love
Personally, I haven't come across such legends. Though I don't entirely discount the existence of such rare and unique specimens - several documented accounts report motorcycles with over 200K on the odometer - I doubt the existence of an entire fleet of these machines. My own experience wrestling with the cantankerous systems of my Oilhead leaves me with uncertainties as to the extended future of my beloved RT. To balance the scales, a fair number of the machines I observe at vintage motorcycle shows - in various stages of resurrection - happen to wear the BMW roundel. And many of those are Boxers. Saturday, September 2, 2017
Something Old; Something New
![]() |
| 1948 Indian Chief |
![]() |
| 1969 Ducati |
Alas, gremlin hunting through an aging R1150RT electrical system proves to be the principle menu item as Spring transitioned into summer. Working on the BMW awakens in me a passion for maturing iron - especially of the German variety. I've noticed a return of "things vintage" to the motorcycle world over the past few years, a yearning for the simpler machines of yesteryear lacking the complex electronic overlay of contemporary motorcycles. Perhaps, too, we hunger for the experience those early machines brought us - the exhilaration of the ride punctuated by the heartbreak of unreliable electrical systems, rough manufacturing, questionable stopping power. Despite the problems I recall as inherent in those early machines of which I was custodian, my mind turns frequently to the concept of owning and caring for vintage hardware.
![]() |
| 1973 Honda CL350 |
![]() |
| 1964 BMW R27 |
![]() |
| 1975 BMW R75 and Company |
Sunday, December 18, 2011
Lights Out
I've experienced some trouble with the auxiliary lights that were included with the purchase of my BMW 1150 RT. What I suspect started months ago as an intermittent short in one of the lights grew into a full failure of the brake-side fog light in the early days of December. After I returned from the Blue Ridge Parkway, I noticed, particularly at night, as I went over a bump in the road, the light would flicker and sometimes go out. Another bump and the light would return. I decided that in order to ascertain whether the problem lay in the fog light itself or somewhere in the spaghetti junction of wires and leads, I needed to work my way back toward the harness and test the leads as I went.
My first approach was to check the bulb, socket, and the wires leading directly from the fog light housing. I hoped for a simple loose or bad bulb, easy in and easy out. When I removed the top caliper mounting bolt, which also secures the light housing, the bolt was difficult to break loose. I applied some WD40 and when the bolt still refused to turn freely, I applied heat via a propane torch. I feared that the bolt had seized somehow in the caliper. Upon removal my fears were confirmed. The silver on the mounting screw indicates that the threads from the caliper had twisted out with the bolt. The most likely culprit would be mismatched metals between the aftermarket mounting hardware and the stock brake caliper. I decided to remove the right side fog light as well. While the mounting bolt disengaged without a hitch, it showed a remarkable amount of corrosion on the threads.
The errant bulb theory didn't pay out as it appeared to be in good operating condition, no discoloration of any kind. When I tested the socket I received no current. I decided to trace the wire to the first lead and test the connection at the lead. As the wiring extended beyond view under the gas tank, the tank needed to be removed before I could proceed. With the self-sealing quick connectors in the fuel lines and the accessibility of all parts required to disconnect from the RT's right-hand side, the RT's tank has to be one of the simplest tank removal systems I've run across.
Until I can properly repair the short in the system, I decided to remove the aftermarket equipment as a precaution and install original equipment mounting hardware in the front brake calipers. I discovered that not all of the threads for the left hand caliper had twisted loose and a significant enough portion remained to accept the OEM hardware and hold the caliper in position. The leads remain in place, taped and held with fresh zip ties, should I decide to install any additional equipment of my own.
Over the past six months of ownership, I've come to appreciate the simplicity of the Beemer's stock systems. The valves are easy to adjust. In fact, it takes more time to remove the body panels than to actually adjust the valves. The wiring and connectors all seem to be located in logical areas and are simple to separate. It seems as if the machine is put together with a rider in mind, one who is encouraged to do his or her own work. My complaint with many aftermarket parts lies in the fact that they are often complex for the sheer sake of complexity or are not manufactured to specifications comparable to standard equipment. As it stands, I converted the bike back to the simple, stock setup. And in my book, simple is just plain better.Monday, September 5, 2011
Not So Foregone Conclusion
In mid-March of this year, with the threat of late season snow still crisping the air, I loaded the Ninja with what looks to be all of my worldly possessions and set off toward the Appalachian mountains of East Tennessee. I'd been riding the public transit system around Louisville most of the winter, biding my time for the first shreds of Spring to visit the Ohio River valley. The forecast warned of rain, but on the morning I rolled the Ninja out of the garage, not a single cloud obscured the sun. The temperature stretched into the mid-60's and I'd put in for a week of leave from the trenches.
On this trip, I intended to do more camping than riding and decided to forgo the usual--and more comfortable, I might add--motorcycle campground in favor of a secluded spot along one of the old fire roads. Armed with my AAA Southeastern Campbook and Kentucky/Tennessee State Series map, I chose a primitive sight, aptly named North River Camp, along the North River tributary of the Tellico River. While it might appear that the road accessing the camp was inhospitable to Ninjas, the bike cruised along the packed gravel bed with little problem. I experimented with a system for packing food I adopted from Bob Wofter's Motorcycle Camping Made Easy in the hopes that I could limit my treks between wilderness and town. I wanted to immerse myself in the woods, to park the bike for extended periods and disappear along shadowed paths on foot. I couldn't accomplish that to as full an extent if I was forced to make the 24 mile round trip into Tellico Plains for food each day.
With the exception of a chilly ride down the Dragon and the Cherohala Skyway, I set up camp on a Saturday afternoon in fading light and remained in camp until the following Thursday. The tent, a Coleman Hooligan 3, held up against the damp and windy weather admirably. At one point, after a particularly long day of hiking along the ridge above my camp, I returned so thoroughly worn out that I crawled into the shelter after a quick bite to eat and only removed my shoes before sliding into the sleeping bag. As is usually the case, I awoke in the middle of the night needing to visit the facilities--in this case, a large rock just off to the left of camp. I heard the steady rhythm of rain on the fly. I made a hazy mental note to bring an empty quart canning jar with me on any subsequent trips for the purpose of indoor plumbing. What I stepped out into that Wednesday night was a full-on sleet storm, one of the chilliest trips to the loo that I can remember. The following morning, the day of my departure saw early morning temperatures below 20 degrees.
Altogether, I spent just under five full days camped in the Cherokee National Forest. I chased the river most of these days, at times strolling along it's edge on the gravel roads as the water carved it's way down out of the mountains. On more than one occasion, I followed it from above, walking paths that twisted along the ridge used by the Forest Service to battle fires. When time came to break camp and ride for home, I felt rested and tuned. Eventually, the temperatures reached the upper 50's, and despite a steady drizzle, I was comfortable motoring along in the thin rind of my rain suit.
I stopped in the town of Burnside, KY late Thursday evening. My neutral indicator light had been flickering for much of the afternoon. I waited all day for the rain to penetrate some hidden and excruciatingly difficult section of the wiring harness and short out the entire system. I decided not to push on in the dark for home and retired to a mom and pop motel at the edge of the town limits. Having ample time before check out the following morning, I lifted off the seat to see if I would be lucky enough to find the likely culprit without too much digging. As luck would have it, I'd picked up an unwelcome guest during the cold nights at camp while the bike sat idle.
Unfortunately, my visitor chewed through much of the wiring that controlled brake lights and some of the indicator lights. I doctored a quick repair with the electrical tape I brought, and suffered a prayer to the highway gods that I'd make it back to the cozy confines of my own garage before my ass caught fire. What followed this little trip was a week of tearing the computer out of it's bracket and splicing in new wiring to replace the meal my guest had made of the original. My experience as an electrician being what it is, I put on a pot of coffee each evening and some slow jazz and took my time with the repairs. All's well that end's well.
Six months later and the Ninja sits idle next to my new machine and waiting on me to replace it's now dead battery. Truth be told, the trip south probably squeezed the last of the good juice out the old cell anyway. I feel a little guilty when I walk into the garage, like a neglectful parent. I bought the 650 after my Harley was destroyed as an attempt to recapture the motorcycling of my youth. It delivered more than open roads and scenic vistas, more than speed and thrill. It allowed me to reclaim my sense of wonder. For that, I have only gratitude.Saturday, May 29, 2010
Chain, Chain, Chain
My preferred destination is Tellico Plains, the starting gate of the Cherohala Skyway. From my home in northern Kentucky, I must ride over 350 miles to reach this town. In March of this year, I set out with an already taxed drive chain for an extended weekend in the mountains. First let me say that my maneuver wasn't just foolish, but dangerous. Of course, hindsight is always 20/20. What started as poor judgement on my part could have easily become a costly mistake. A worn drive chain can jump sprocket resulting in a crash and yet another trip by bus to the emergency room. In many regions of the Appalachian mountain chain, a rider could leave the road, disappear into the brush, and not be recognized for days, if at all.
All body panels were removed and cleaned from each side. One of my least favorite aspects of chain-driven machines is the chain itself. While this method of drive is relatively simple to maintain and affords a tremendous amount of power to the rear wheel, I've never been able to keep one very clean with the type of riding in which I engage. Old chain gore refuses to be scrubbed away without a little labor. After several days accompanied by an ample supply of elbow grease and Simple Green, a motorcycle was discovered beneath the grime on wheels I'd parked in the driveway. I took the time to change my oil and filter, replace the rear tire, inspect the brake pads, and check the frame for breaks in the welds, a failing reported by several web communities on the first generation of this Ninja model.
And the chain needed replacement. While this requires a few specialized tools, such as the chain breaker and riveting tool pictured to the left, the procedure is relatively simple. Manufactured by Stockton Tools, the instrument I purchased came with simple instructions, and with the aid of several on-line how-to tutorials, I performed the job myself. Keep in mind that the last time I replaced a chain was with my father's assistance when I was ten. Very simply, the old chain needed "cutting" and it's replacement required that it be sized, which involved removing links to bring the chain to the proper length. In this case, that would be 114 links. The chain I purchased, of the x-ring variety, arrived with 120 links. Adhere to the old axiom, measure twice, cut once. An inability to perform basic math will result in...well...let's just say I measured once and paid twice.
The trickiest part of the entire process comes when placing and riveting the new master link. Rather than use a clip-style master link, which involves a retaining plate slid over the ends of the link pins to hold the master link together, I utilized a rivet link. The outer plate of the link is pressed into position using the riveting tool and then the heads of the link pins are mushroomed out to hold the outer plate in place. Much of this must be done by feel and careful inspection to avoid pressing the outer plate on too tightly. An over pressed master link will damage the tiny rubber x-rings and cause the new chain to bind. Needless to say, I learned my lesson from my first mistake and took my sweet time.
Another hotly debated topic contests whether the sprockets must be replaced at the same time as the chain and whether both sprockets should be switched out at the same time. I chose to replace the smaller drive sprocket due to wear, a slight forward lean of the teeth upon inspection. I did not replace the rear sprocket as the teeth showed an even and predictable decline. Several factors influence how fast a sprocket will show wear. Aluminum sprockets, for instance, usually wear faster than those made from steel, and the differing alloys used by various manufacturers can deteriorate at varying rates.Friday, November 27, 2009
Need a Lift
Sunday, October 18, 2009
It's Tough Getting Old

Thursday, July 16, 2009
Open Sesame!!!!!!
Finally. The cap openeth and the stench of vaporized gas wafted forth. I, however, can't take credit for completing this puzzle. I attempted every chemical solution that I safely know how to perform in order to coax the lock into releasing. I called the local locksmith and he refused to examine the lock as soon as I informed him that it was a part of a motorcycle gas cap. In the end, I dropped the bike at the local dealership who called the locksmith who picked the tumblers of the stuck lock and exclaimed, "Who squirted all this stuff in here?"Wednesday, July 8, 2009
Drats!
Tuesday, June 30, 2009
Locked Out
Monday, June 29, 2009
Frozen in the Height of Summer

Sunday, April 19, 2009
Shifting Gear
"Is it waterproof," I've asked.
Saturday, October 25, 2008
On the Road Again
- New front tire: $160.00
- New front brake pads: $38.00
- New final drive chain: $80.00
- New font sprocket: $35.00
- New rear sprocket: $55.00
- Labor: $90.00
The cost of being able to dip low enough into a corner to scrape a footpeg and still be able to stop in event of an oncoming vehicle crossing the centerline: pricele...wait a minute...that comes to about $460. Holy shi...(THIS COMMENT CENSORED BY THE NATIONAL COMMITTEE FOR EXCELLENCE IN BIKER CONDUCT. HAVE A NICE DAY.)
Well, at least I'm on the road again. Here I am, shellin' out the cash again...
Saturday, October 18, 2008
Ninja in a Bind
Sunday, September 28, 2008
Apocalypse Now
....Until the stator fried on the bike while I was heading into work just about a week ago and left me stranded under a bridge overpass during a thunderstorm. It was one of those moments where you mentally and spiritually step away from your life and take a good look at the state of affairs and then begin to chuckle. The chuckles stretched into guffaws of hysteria. I may have wept a little and cursed the gods. Even the homeless folks collecting stray bottles and cans steered clear of me.
When things dried out a little, I attempted to diagnose the problem. While knowing it was electrical in nature, I determined after checking connections, fuses, and saturation of controls that the problem was beyond my ability to repair on the side of the road. Fortunately, I own a pickup truck. I dropped the bike off at the local dealer who diagnosed the faulty stator. Unfortunately, the problem wasn't covered under extended warranty and cost a whopping $650 parts and labor. Stator repaired and computers returned to a functional state, I pass the joys of mechanical dysfunction on to you.
Tuesday, September 9, 2008
What's That Smell?
With the lower fairing removed, I fired the engine over, let it warm up a little, and then walked around the machine checking for leaks. Seeing none, I shut it down and (here's where stupid comes bopping along) was so excited to get out on the road, I decided to put the plastic back on right away. While wrestling it into place, I reached around the edge of the fairing to get a little leverage and planted my fingers directly across one the bends of the exhaust.
The pipes were so hot they felt cold. And then there's that brief whiff of cooking meat and I hopped around the driveway clutching my burned fingers and swearing. No major damage, however, just missing fingerprints, light blistering, and a slightly poached ego.
Wednesday, August 20, 2008
How Many Bikers Does It Take...


So I paid more for a light bulb a little larger than the nipple from a baby bottle than I would for a quality oil filter. I run Fram's most of the time, by the way. But both lights are functional again. I would say that the headlight system on the 650R succeeds as one of the most effective systems I've had on any bike. And in this neck of the woods, on roads choked with raccoon, deer, and the occasional stray dog, function definitely triumphs over form.
Saturday, July 26, 2008
Independents vs. The Dealers

I dropped the 650 off at my favorite local shop for maintainance. I used to enjoy performing the work myself and still do a few of the routine tasks such as changing oil. Mostly, I just can't squeeze the time out of the day to tear a bike down the way I once could. It's the price I pay for chosing a career that doesn't directly involve motorcycles.
I figured I might have an oil leak as well and wanted the guys at Cycle Works to give the bike a thorough inspection. It took them a little longer than usual but I've finally got the machine back. In the past, it hasn't been uncommon for them to return the bike to me within two days. This time took about a week. Apparently, one of the mechanics was down in the back and they got a little behind in work.
Any time the work takes a little longer than I'm accustomed to, I get a little antsy and start thinking of other shops where I might be able to take the bike. I prefer independent shops like Cycle Works because I get treated with respect while my machine's on the lift. My experience with dealerships, almost across the entire spectrum of manufacturer, has been that if I appear not to have a significant dollar amount to spend, then I'm not worth the trouble of approaching. I've been to dealers where I've been received by absolutely no one, even when staff are on the floor and doing little more than speaking with one another.
So I pick up the bike, engage in a bit of pleasant conversation, and ride off on a machine that's dialed in like it rolled off the showroom floor. I'm also not treated like an idiot for not knowing all the inner workings of the machine. No website for the guys at Cycle Works, just word of mouth and a spot of advertising. I was drinking coffee at a local micro-roastery when the owner struck up conversation over the machines we ride. He suggested the Works when I told him I needed someone to tune the bike. The place had been recommended to the coffee bar owner by a motorcyclist that stopped to try and help the owner with a flat. I've passed the word on to those who just want their bikes handled with as much care as they would give if they had the necessary skill. One motorcyclist helping another motorcyclist.
Cycle Works, 3302 Preston Highway, Louisville, KY (502) 366-7102




