Showing posts with label Maintenance. Show all posts
Showing posts with label Maintenance. Show all posts

Sunday, September 10, 2017

Love, Hate, Love

During my years in absentia, I've come to understand the inner workings of the R1150RT with a grudging familiarity.  While I continue to contend that the BMW motorcycle achieves the pinnacle of what I consider to be a comfortable and capable touring rig, my dedication - if not to the brand but to this particular machine - emerges challenged only by the level of frustration I experienced coping with the few minor setbacks in engine function to which I have been subjected over the last five years.  For those acquainted with the German moniker, reports of reliability are legendary - stories swapped in the gloom around campfires of machines peaking above 300K miles.  Usually, such tales begin with, "I knew a guy who knew a guy who had a cousin..."

Personally, I haven't come across such legends.  Though I don't entirely discount the existence of such rare and unique specimens - several documented accounts report motorcycles with over 200K on the odometer - I doubt the existence of an entire fleet of these machines.  My own experience wrestling with the cantankerous systems of my Oilhead leaves me with uncertainties as to the extended future of my beloved RT.  To balance the scales, a fair number of the machines I observe at vintage motorcycle shows - in various stages of resurrection - happen to wear the BMW roundel.  And many of those are Boxers.  

The trials and tribulations I experience in maintaining an aging BMW motorcycle leave me a tad cynical.  On more than one occasion, I have been known to declare from the garage following a prolonged evening of wrenching on some failed component of German origin, that this moment shall be the last I will tolerate from this infernal contraption.  I curse and gnash my teeth.  Shake my fist at the beast and threaten to strip it to the rolling chassis and sell the components to the lowest bidder.  My wife watches stoically, shaking her head at the railings of a husband driven mad with frustration and occasionally providing me a fresh cup of steaming coffee to fuel longer hours under the flickering neons of the garage.  

Despite all this - after reassembly and a quick test turned to 200 miles on a lazy Saturday afternoon - I roll into the driveway, shut down the engine, and wonder if I can find a job where someone will pay me to leave behind my career to spend my days in the saddle.  I will ride in the rain. I'll pitch a tent in lonesome places - or at least, stay in a really low budget hotel.  Eat food from gas stations, consume camp rations, and brave the sad country music infested interior of Waffle Houses.  I'll explore all these deliriously wondrous discomforts for just a few more moments behind the handle bars of that amazing machine.  

Saturday, September 2, 2017

Something Old; Something New

1948 Indian Chief
As the summer nears it's end, we motorcyclists often begin to contemplate the fact that we may not have ridden as much as we'd prefer.  Many of us had plans to pursue particular rides - perhaps not far from our own backyards.  In the late Spring, I envision another pass down the Blue Ridge Parkway. I close my eyes and imagine myself standing along the shoulder of that iconic stretch of road waiting for the early morning fog to rise out of the valleys of the Virginia high country.  On some lengths of the Blue Ridge there is solitude and quiet that rivals a monastery.  While I can get a bit of the sacred lonesomeness of those mountains in the rural back roads of Kentucky - particularly the farther east one rides - I had hoped for some exposure to the cool mountain air and the scent of laurel.
1969 Ducati 

Alas, gremlin hunting through an aging R1150RT electrical system proves to be the principle menu item as Spring transitioned into summer.  Working on the BMW awakens in me a passion for maturing iron - especially of the German variety.  I've noticed a return of "things vintage" to the motorcycle world over the past few years, a yearning for the simpler machines of yesteryear lacking the complex electronic overlay of contemporary motorcycles.  Perhaps, too, we hunger for the experience those early machines brought us - the exhilaration of the ride punctuated by the heartbreak  of unreliable electrical systems, rough manufacturing, questionable stopping power.  Despite the problems I recall as inherent in those early machines of which I was custodian, my mind turns frequently to the concept of owning and caring for vintage hardware.
1973 Honda CL350

Nostalgia births those last gatherings in weather that promises to deliver a rider home in the same comfort under which one rolled away from the hacienda.  From this point forward - doubly so for those riding in northern latitudes - we're forced to ask ourselves if we must carry the liner for the jacket and spare, clear shield for the helmet.  We move into the season which often initiates the slumber of old iron through the winter - the slow shift of leaves from lush green to nature's fire.  The weather becomes fickle and the sun cannot be relied upon to predict the warmth of a weekend afternoon.  In my mind, the Autumn season encourages reflection, and I can think of no better opportunity than to gaze longingly at vintage machinery before the march toward winter truly begins.  
1964 BMW R27
On Sunday, August 27, 2017 my wife and I make the journey to Madison, IN for the first annual Thornton's Cycle End of Summer Bike Show.  The clear, sunny afternoon affords us the chance to witness some rare specimens of the motorbike world - some prime examples of restoration.  The event also showcases those machines with patina barely sufficient to hold the machine together.  Regardless of condition, each bike carries the marks of it's travels, etched into the brushed aluminum and smokey chrome.   By the time we left, having consumed a basket of chicken fingers and Coke from a can, the urge to possess and maintain one these rolling pieces of history simmers in the back of my mind.  

1975 BMW R75 and Company
That is, until I return home to the RT waiting in the garage for a transplant of starter and kill switches.  A part I order - rather than pay the ungodly price for new electrics fresh from the folks at Bosch - from a salvage yard somewhere beyond the wall of the Rocky Mountains.  I realize that all machines are in the slow process of becoming vintage.  All bikes gather the stories of their miles into their surfaces.  All a rider must do is survive and ride long enough.

Sunday, December 18, 2011

Lights Out

I've experienced some trouble with the auxiliary lights that were included with the purchase of my BMW 1150 RT. What I suspect started months ago as an intermittent short in one of the lights grew into a full failure of the brake-side fog light in the early days of December. After I returned from the Blue Ridge Parkway, I noticed, particularly at night, as I went over a bump in the road, the light would flicker and sometimes go out. Another bump and the light would return. I decided that in order to ascertain whether the problem lay in the fog light itself or somewhere in the spaghetti junction of wires and leads, I needed to work my way back toward the harness and test the leads as I went.

My first approach was to check the bulb, socket, and the wires leading directly from the fog light housing. I hoped for a simple loose or bad bulb, easy in and easy out. When I removed the top caliper mounting bolt, which also secures the light housing, the bolt was difficult to break loose. I applied some WD40 and when the bolt still refused to turn freely, I applied heat via a propane torch. I feared that the bolt had seized somehow in the caliper. Upon removal my fears were confirmed. The silver on the mounting screw indicates that the threads from the caliper had twisted out with the bolt. The most likely culprit would be mismatched metals between the aftermarket mounting hardware and the stock brake caliper. I decided to remove the right side fog light as well. While the mounting bolt disengaged without a hitch, it showed a remarkable amount of corrosion on the threads.

The errant bulb theory didn't pay out as it appeared to be in good operating condition, no discoloration of any kind. When I tested the socket I received no current. I decided to trace the wire to the first lead and test the connection at the lead. As the wiring extended beyond view under the gas tank, the tank needed to be removed before I could proceed. With the self-sealing quick connectors in the fuel lines and the accessibility of all parts required to disconnect from the RT's right-hand side, the RT's tank has to be one of the simplest tank removal systems I've run across.

Until I can properly repair the short in the system, I decided to remove the aftermarket equipment as a precaution and install original equipment mounting hardware in the front brake calipers. I discovered that not all of the threads for the left hand caliper had twisted loose and a significant enough portion remained to accept the OEM hardware and hold the caliper in position. The leads remain in place, taped and held with fresh zip ties, should I decide to install any additional equipment of my own.

Over the past six months of ownership, I've come to appreciate the simplicity of the Beemer's stock systems. The valves are easy to adjust. In fact, it takes more time to remove the body panels than to actually adjust the valves. The wiring and connectors all seem to be located in logical areas and are simple to separate. It seems as if the machine is put together with a rider in mind, one who is encouraged to do his or her own work. My complaint with many aftermarket parts lies in the fact that they are often complex for the sheer sake of complexity or are not manufactured to specifications comparable to standard equipment. As it stands, I converted the bike back to the simple, stock setup. And in my book, simple is just plain better.

Monday, September 5, 2011

Not So Foregone Conclusion

In mid-March of this year, with the threat of late season snow still crisping the air, I loaded the Ninja with what looks to be all of my worldly possessions and set off toward the Appalachian mountains of East Tennessee. I'd been riding the public transit system around Louisville most of the winter, biding my time for the first shreds of Spring to visit the Ohio River valley. The forecast warned of rain, but on the morning I rolled the Ninja out of the garage, not a single cloud obscured the sun. The temperature stretched into the mid-60's and I'd put in for a week of leave from the trenches.

I was anxious to run the bike through it's gears. I spent the cold months tearing the cycle down in the garage, searching for electrical gremlins that had slowly infiltrated the system over years of use, and changing fluids, brakes, and tires. Having exposed the last of my gremlins to the light of scrutiny, I saddled up and pointed the bike south. Though the Ninja remained a mechanically sound machine, I knew that in all likelihood, this would be it's final extended trip. My wife and I had been discussing the purchase of a larger machine capable of carrying the two of us in comfort. I'd all but received her blessing to start the quest. I planned to allow the Kawasaki to live out it's leisure years with an honored spot in the garage and spirited weekend jaunts through the local countryside, while the new bike, whatever it would be, would become my workhorse and tourer de sport.

On this trip, I intended to do more camping than riding and decided to forgo the usual--and more comfortable, I might add--motorcycle campground in favor of a secluded spot along one of the old fire roads. Armed with my AAA Southeastern Campbook and Kentucky/Tennessee State Series map, I chose a primitive sight, aptly named North River Camp, along the North River tributary of the Tellico River. While it might appear that the road accessing the camp was inhospitable to Ninjas, the bike cruised along the packed gravel bed with little problem. I experimented with a system for packing food I adopted from Bob Wofter's Motorcycle Camping Made Easy in the hopes that I could limit my treks between wilderness and town. I wanted to immerse myself in the woods, to park the bike for extended periods and disappear along shadowed paths on foot. I couldn't accomplish that to as full an extent if I was forced to make the 24 mile round trip into Tellico Plains for food each day.

With the exception of a chilly ride down the Dragon and the Cherohala Skyway, I set up camp on a Saturday afternoon in fading light and remained in camp until the following Thursday. The tent, a Coleman Hooligan 3, held up against the damp and windy weather admirably. At one point, after a particularly long day of hiking along the ridge above my camp, I returned so thoroughly worn out that I crawled into the shelter after a quick bite to eat and only removed my shoes before sliding into the sleeping bag. As is usually the case, I awoke in the middle of the night needing to visit the facilities--in this case, a large rock just off to the left of camp. I heard the steady rhythm of rain on the fly. I made a hazy mental note to bring an empty quart canning jar with me on any subsequent trips for the purpose of indoor plumbing. What I stepped out into that Wednesday night was a full-on sleet storm, one of the chilliest trips to the loo that I can remember. The following morning, the day of my departure saw early morning temperatures below 20 degrees.

Altogether, I spent just under five full days camped in the Cherokee National Forest. I chased the river most of these days, at times strolling along it's edge on the gravel roads as the water carved it's way down out of the mountains. On more than one occasion, I followed it from above, walking paths that twisted along the ridge used by the Forest Service to battle fires. When time came to break camp and ride for home, I felt rested and tuned. Eventually, the temperatures reached the upper 50's, and despite a steady drizzle, I was comfortable motoring along in the thin rind of my rain suit.

I stopped in the town of Burnside, KY late Thursday evening. My neutral indicator light had been flickering for much of the afternoon. I waited all day for the rain to penetrate some hidden and excruciatingly difficult section of the wiring harness and short out the entire system. I decided not to push on in the dark for home and retired to a mom and pop motel at the edge of the town limits. Having ample time before check out the following morning, I lifted off the seat to see if I would be lucky enough to find the likely culprit without too much digging. As luck would have it, I'd picked up an unwelcome guest during the cold nights at camp while the bike sat idle.

Unfortunately, my visitor chewed through much of the wiring that controlled brake lights and some of the indicator lights. I doctored a quick repair with the electrical tape I brought, and suffered a prayer to the highway gods that I'd make it back to the cozy confines of my own garage before my ass caught fire. What followed this little trip was a week of tearing the computer out of it's bracket and splicing in new wiring to replace the meal my guest had made of the original. My experience as an electrician being what it is, I put on a pot of coffee each evening and some slow jazz and took my time with the repairs. All's well that end's well.

Six months later and the Ninja sits idle next to my new machine and waiting on me to replace it's now dead battery. Truth be told, the trip south probably squeezed the last of the good juice out the old cell anyway. I feel a little guilty when I walk into the garage, like a neglectful parent. I bought the 650 after my Harley was destroyed as an attempt to recapture the motorcycling of my youth. It delivered more than open roads and scenic vistas, more than speed and thrill. It allowed me to reclaim my sense of wonder. For that, I have only gratitude.

Saturday, May 29, 2010

Chain, Chain, Chain

I alluded in my recent post on camping in the Smokies that I ran into some trouble of my own making while traveling this year. When it comes to maintenance, I've often had to learn the hard way that something needs to be completed in the interval specified in the owner's manual. The challenge when dealing with components that rely upon measurement of wear patterns arises when trying to extend the life of the component to it's maximum. My trip to eastern Tennessee this year taught me that when a chain reaches the end of it's natural life, it has absolutely, positively reached the end of it's natural life. There can be no wringing a few extra miles of usefulness out of a worn drive chain.

My preferred destination is Tellico Plains, the starting gate of the Cherohala Skyway. From my home in northern Kentucky, I must ride over 350 miles to reach this town. In March of this year, I set out with an already taxed drive chain for an extended weekend in the mountains. First let me say that my maneuver wasn't just foolish, but dangerous. Of course, hindsight is always 20/20. What started as poor judgement on my part could have easily become a costly mistake. A worn drive chain can jump sprocket resulting in a crash and yet another trip by bus to the emergency room. In many regions of the Appalachian mountain chain, a rider could leave the road, disappear into the brush, and not be recognized for days, if at all.

At the least, worn drive chains no longer respond appropriately to adjustment and can damage other drive line, such as sprockets, or transmission components. Fortunately for me, none of the above incidents occurred. I limped the Ninja home after a single day and arrived in my driveway with a chain seriously binding in more than one location. I decided to spend the remainder of my vacation disassembling the final drive and thoroughly cleaning my machine. As the pictures indicate, a good bath was sorely overdue.

All body panels were removed and cleaned from each side. One of my least favorite aspects of chain-driven machines is the chain itself. While this method of drive is relatively simple to maintain and affords a tremendous amount of power to the rear wheel, I've never been able to keep one very clean with the type of riding in which I engage. Old chain gore refuses to be scrubbed away without a little labor. After several days accompanied by an ample supply of elbow grease and Simple Green, a motorcycle was discovered beneath the grime on wheels I'd parked in the driveway. I took the time to change my oil and filter, replace the rear tire, inspect the brake pads, and check the frame for breaks in the welds, a failing reported by several web communities on the first generation of this Ninja model.

And the chain needed replacement. While this requires a few specialized tools, such as the chain breaker and riveting tool pictured to the left, the procedure is relatively simple. Manufactured by Stockton Tools, the instrument I purchased came with simple instructions, and with the aid of several on-line how-to tutorials, I performed the job myself. Keep in mind that the last time I replaced a chain was with my father's assistance when I was ten. Very simply, the old chain needed "cutting" and it's replacement required that it be sized, which involved removing links to bring the chain to the proper length. In this case, that would be 114 links. The chain I purchased, of the x-ring variety, arrived with 120 links. Adhere to the old axiom, measure twice, cut once. An inability to perform basic math will result in...well...let's just say I measured once and paid twice.

The trickiest part of the entire process comes when placing and riveting the new master link. Rather than use a clip-style master link, which involves a retaining plate slid over the ends of the link pins to hold the master link together, I utilized a rivet link. The outer plate of the link is pressed into position using the riveting tool and then the heads of the link pins are mushroomed out to hold the outer plate in place. Much of this must be done by feel and careful inspection to avoid pressing the outer plate on too tightly. An over pressed master link will damage the tiny rubber x-rings and cause the new chain to bind. Needless to say, I learned my lesson from my first mistake and took my sweet time.

Another hotly debated topic contests whether the sprockets must be replaced at the same time as the chain and whether both sprockets should be switched out at the same time. I chose to replace the smaller drive sprocket due to wear, a slight forward lean of the teeth upon inspection. I did not replace the rear sprocket as the teeth showed an even and predictable decline. Several factors influence how fast a sprocket will show wear. Aluminum sprockets, for instance, usually wear faster than those made from steel, and the differing alloys used by various manufacturers can deteriorate at varying rates.

Averaging 15K-20K miles per chain is considered by most sources I consulted, including my regular mechanic, as high mileage. My old chain accumulated 25K miles, and when I think hard about it, probably should have been replaced between 20K and 22K miles. I sometimes fall into the trap of trying to extend the life of my machine's components. In reality, some parts are just designed to wear out and be replaced. This is the third chain fitted to the Ninja, and the first replacement I've undertaken myself. While not altogether complicated and a learning experience, I dream more frequently of shaft drive.

Friday, November 27, 2009

Need a Lift

Since the ultimate deterioration of my fuel pump at the road's edge several weeks previous, I've experienced the overwhelming urge to begin doing some of the basic work on my bike. In the past, I handled much of the routine maintenance from oil changes to valve adjustments. Due to the amount of riding I've done in the last couple of years, I left much of that in the capable hands of certified mechanics. I no longer have a garage to call my own either, a fact I hope to remedy just as soon as I write that international best-seller. For the time being, my purchase of a rear-wheel stand permits me to perform basic care for my Ninja, chain adjustment and lubrication for instance. The stand makes oil changes less tedious.

From my earliest days of riding as a teenager, the motorcyclists with whom I associated encouraged rider maintenance of machine. Such practice familiarized the rider with the bike and, in the event of a breakdown far from home, that rider would likely be better equipped to sort out the underlying problem. Perhaps, such a rider might even possess the skill necessary for emergency roadside repair. And as any longrider can tell you, such spur of the moment fixes rely much on knowledge of the specific machine. The cycle I come to know at 50K miles will not be identical to the machine I rode out of the showroom. An intimacy between between operator and vehicle must be cultivated.

One need not tear the engine down to the block to develop such intimacy. For myself, merely peeling away the plastic skin and taking a good look at what lies beneath furthers that relationship. Though I lacked the ability to fix the problem at the edge of the road, knowing the sound of my fuel pump at start-up enabled me to correctly diagnose the issue. This comes from no real examination of the pump itself, but rather from the times I have sat next to the bike in a quiet place and laid my ear against the tank to listen to the workings after I have turned on the ignition. No problems to identify, but only to satiate my curiosity.


How is it that I know I have a stiff link in the final drive chain? At speed, the feel of the machine has changed, a vibration present now that did not exist one month ago. I feel a revolving sensation through the footpegs, a thrum that alternates between a soft and hard sensation. Lift the rear of the bike from the ground, peel away the covers, and rotate the rear wheel. Inspect each link as it revolves around the sprocket. There it is, a light binding in a single link. Then the intimacy begins. Cleaning and scrubbing the chain shows that it remains in positive condition with little corrosion and limited wear. The teeth of the sprockets are not hooked, still "toothed" rather than "finned". The scent of solvent and gasoline settle into my hands.


The bike is lowered. Gear donned. Rider and machine ease onto the highway for a test of the work. The vibration is gone, replaced by the constant, smooth buzz as the the transmission snicks through gears and the engine seems to pull the rear wheel along. It's this communion that reminds me, trapped in the narrow box of my office later in the week, that much of who and what I am exists only when in motion, in the graceful arc toward a tilted horizon.

Sunday, October 18, 2009

It's Tough Getting Old


I've noticed that when I'm experiencing a problem with the Ninja, I neglect my blog. Seems like this year, my machine developed a few more quirks and not those of character building variety. For instance, the computer that controls the fuel injection system will not always initialize the system on the first turn of the key. On occasion, I must turn the key to the off position, wait a few seconds, and then turn the power back on. This usually works and I can start the bike and ride with no interruption in fuel delivery. I enlisted the help of everyone from the dealer to my favorite local bike shop to examine the problem and they just shrug and tell me that the computer does not register any problems. I think maybe I'll try a fortune teller next. Couldn't hurt, right?

Several online 650R forums list fuel pump failure as a "rare but expensive" problem. They weren't kidding. Mine crapped out about a month ago. I figured this to the source of the erratic start up behavior, but I replaced the pump and nothing has changed. I worried that the inconsistent initialization of the fuel system damaged the first pump and now the replacement pump may be at risk. A new fuel pump costs around $250. A new computer sings to the tune of about $500. Here's the dilemma. With 53K miles on the clock of a $6500 bike, do replace these faulty components, or do I cobble the bike together until the engine cannibalizes itself or until I can afford a new motorcycle, whichever comes first. For the uninitiated, the first of the above choices occurs most frequently.

Until the inevitable, I comb the electrical system for shorts in between rides. I hate when a bike's age compromises it's long distance capability. Options at this point include owning a pickup truck, which I do, and purchasing a good roadside assistance service, which I have. However, my pickup is a Chevy, which means it works well about half the time. Fans of the all American automobile won't receive an apology from me. My next truck will be a Toyota. Not all roadside assistance programs are the same. I've learned to be careful and ask questions before buying. For example, AAA's basic programs don't cover motorcycles, not even so much as a tank of petrol should you run your horse dry. Coverage requires the additional purchase of the recreational vehicle subset. I simply tacked roadside assistance coverage to my insurance policy for a small fee.

Perhaps I'm being too much of a negative Nancy. Some postives arise from this point in a bike's aging process. The more riding I do, the more riding I want to do. I closely examine the machine I currently have, not physically necessarily, but with the eye of the mind. What does it have that I appreciate, power, speed, torque, flickability? As my mind wanders over the shaded lanes I imagine riding in the future, I ask myself what do I wish my current cycle had that it lacks? And I begin the long process of sifting through motorcycle propoganda searching for the "next bike", the machine with which I can turn those imagined lanes into twisting highways of reality. Even at this early stage, I can envision myself on something German or Italian, something sensuous that speaks not just to logic and need, but to that passion which ignites the spirit and new possibility.



Thursday, July 16, 2009

Open Sesame!!!!!!

Finally. The cap openeth and the stench of vaporized gas wafted forth. I, however, can't take credit for completing this puzzle. I attempted every chemical solution that I safely know how to perform in order to coax the lock into releasing. I called the local locksmith and he refused to examine the lock as soon as I informed him that it was a part of a motorcycle gas cap. In the end, I dropped the bike at the local dealership who called the locksmith who picked the tumblers of the stuck lock and exclaimed, "Who squirted all this stuff in here?"

Wednesday, July 8, 2009

Drats!

My last alchemical attempt to free the lock on the Ninja's gas cap has not been successful. An old friend suggested that I douse the lock with PB Blaster in the hope that the powerful solvent would allow the lock to be broken free. Even following repeated application and time to soak, the lock would not budge.

I'll have to remove the lock, possibly by drilling it, and force the teeth holding the cap to the tank to retract. This will destroy the cap which will require replacement, a scenario that I'd hoped to avoid due to the expense of purchasing a new assembly. Once again, I'll be consulting an old hand prior to any major surgical procedures.

Tuesday, June 30, 2009

Locked Out

The liquid graphite failed to ease the gas cap lock into functioning. I thought, perhaps, that if I removed the lock ring from around the cap and lock mechanism, I'd be able to reach the outside of the lock. Unfortunately, that's not how the cap is constructed. The outer ring functions simply as a stabilizer and alignment device for the actual cap. Due to the fact that the cap is hinged to the lock ring, the lock ring can not be removed by unbolting it from the tank. The teeth engaged through the lock hold the entire assembly in place even when the lock ring's bolts have been removed.

I'm going to seek assistance from some older riders to see what they suggest. And a few prayers to the gods of the open road probably wouldn't hurt either.

Monday, June 29, 2009

Frozen in the Height of Summer


I've been having some trouble with the locking mechanism on the Ninja's gas cap for a couple months. It's been stiff and difficult to turn the key in the lock. I've said to myself over and over that when I got a few spare minutes, I'd lubricate the lock and the latch components below. As I was indisposed last week, I was unable to ride. I returned home to discover that the lock had seized. I am attempting to free the stubborn bastid by injecting liquid graphite into the lock.

Sunday, April 19, 2009

Shifting Gear

Time really can get away from me. I was trolling around some of my favorite forums and reading blog entries when I realized that I haven't posted to my own blog in over a month. And a lot has happened in the previous thirty days to post a few updates. I put the Ninja in the shop for a few days...well, a few days transformed into about three weeks while I waited for a valve cover gasket to arrive from Jupiter or some place. I replaced the rear tire. I chose another Bridgestone Battleaxe as I'm drawing between 12 and 15K miles from each one. The valves were adjusted, the air filter replaced, fuel filter renewed, rear brake pads installed, and oil and filter changed. Despite the wait for parts, the bike was returned to me by the shop dialed in and running as if I'd just ridden off the showroom floor.

I finally got around to replacing my aging Joe Rocket Ballistic 4.0 jacket with the Motoboss 3/4 textile jacket in the photo above. The Rocket leaked at each vent and, I believe, some of the seams. Given that the Ballistic was over three years old and had seen nearly 50K miles in weather ranging from light rain to snow, I figured it worthy of retirement. I'm pleased with the Motoboss thus far. I've had the occasion to be caught out in heavy rain while wearing it and wasn't disappointed with the quality of rain resistance. Waterproofing has always been tricky at best when it comes to motorcycle gear.

"Is it waterproof," I've asked.

"That depends," is the response. "Waterproof like light drizzle...yes. Waterproof like a midget dipped in liquid latex...no."

I'm pleased to announce that the salesman for my Alpinestars boots was indeed correct. Over the previous month and then some, the stiffness gradually faded away. These boots are indeed some of the most comfortable road boots I've ever had the fortune in which to stomp around. While not at the stage of a comfortable well-worn pair of sneakers, I'm pleased that I can spend the day in them and not pull them off in the evening nursing blisters. Did I mention they're Italian. Oh, yes....Italian.

I spent a few days at the beginning of April camped in the Cherokee National Forest of eastern Tennessee. I'll post the photos I've taken later, including some shots from the Dragon by Killboy. I met a variety of individuals in the few days I camped and rode the area. The hospitality shown to motorcyclists in the region always amazes me. Whether I've visited in the height of summer or during the birth of the season as I did this most recent trip, I'm never disrespected by the locals. My thoughts inevitably spin to planning the next ride into breathtaking Appalachia, sometimes before the mountains have even disappeared from my mirrors.

Saturday, October 25, 2008

On the Road Again

I picked the Ninja up from the shop yesterday morning and rode it back to the house. Although I nearly entered withdrawal from not being in the saddle for almost a week, I decided to leave the bike at home and take the cage to work. It was raining, and I didn't feel like risking a new front tire, new front brake pads, and a virgin chain and sprockets against the wet pavement.


I'm planning to get a little saddle time in this afternoon in the dry weather to take the shine off the front tire. I'll probably find an open parking lot somewhere so I can practice a little emergency braking with the new brake pads. The new chain and sprockets run so smoothly they felt like they were greased with butter. All the "repairs" made to the bike over the previous week were actually routine maintenance. With a little over 38K on the clock, it was just a matter of time before some of the hard-wearing parts needed replacing.


I'm looking forward to catching some of the Autumn foliage with the camera later today. There's a brief period between rust brown and on the ground around here where the leaves put on a quintessential display.


So, what's the cost of the 650's routine mainenance?
  • New front tire: $160.00
  • New front brake pads: $38.00
  • New final drive chain: $80.00
  • New font sprocket: $35.00
  • New rear sprocket: $55.00
  • Labor: $90.00

The cost of being able to dip low enough into a corner to scrape a footpeg and still be able to stop in event of an oncoming vehicle crossing the centerline: pricele...wait a minute...that comes to about $460. Holy shi...(THIS COMMENT CENSORED BY THE NATIONAL COMMITTEE FOR EXCELLENCE IN BIKER CONDUCT. HAVE A NICE DAY.)

Well, at least I'm on the road again. Here I am, shellin' out the cash again...

Saturday, October 18, 2008

Ninja in a Bind

Last weekend, while exploring local roads, I could feel the chain on the bike was binding. When under load, in other words while pulling forward in gear, the chain would pop hard enough to reverberate through the bike. I could feel the vibration through the foot pegs. Normally, assuming proper tire inflation and up to date maintenance, the Ninja rides as smooth as velvet. In it's current condition, an irregular rhythm has crept into the 650's steady grind.

I cleaned the chain, degreased and scrubbed. Initially, the cleaning lessened the sensation echoing through the pegs and frame. But as the week wore on and the fresh chain lube thinned, the binding grew steady worse.

So, the bike's in the shop again for the second time in two months. I'm probably looking at a new chain and the possibility of replacement of the sprockets. The front tire, a Bridgestone, has peaked over the past 10,000 miles. A new front shoe should arrive by Wednesday. The shop's going to take a gander at the front brakes as well.

I have a tendency to blame the manufacturer rather than miles when something wears out on my machine. I recall repairs made on machines I've ridden in the past, like the Virago, for instance, which devoured three starters before reaching 20,000 miles and constantly fouled plugs. Or the '78 Yamaha, my first bike, which ran for a total of 15 seconds on my first attempts to start it up, 15 spluttering, coughing seconds. Compared with those examples, the Ninja's crisis might better be described as routine.

Sunday, September 28, 2008

Apocalypse Now

Things have not been going well in the world of machines this month. Shortly before what was left of hurricane Ike blew through this region and knocked the power out for a week, we had a lightning strike in the area that fried my modem and router despite surge protection. My desktop crashed shortly after power was returned. The blower motors on both cars have ceased to function. Considering I'm still using the bike as primary transportation to work, I wasn't all that concerned....

....Until the stator fried on the bike while I was heading into work just about a week ago and left me stranded under a bridge overpass during a thunderstorm. It was one of those moments where you mentally and spiritually step away from your life and take a good look at the state of affairs and then begin to chuckle. The chuckles stretched into guffaws of hysteria. I may have wept a little and cursed the gods. Even the homeless folks collecting stray bottles and cans steered clear of me.

When things dried out a little, I attempted to diagnose the problem. While knowing it was electrical in nature, I determined after checking connections, fuses, and saturation of controls that the problem was beyond my ability to repair on the side of the road. Fortunately, I own a pickup truck. I dropped the bike off at the local dealer who diagnosed the faulty stator. Unfortunately, the problem wasn't covered under extended warranty and cost a whopping $650 parts and labor. Stator repaired and computers returned to a functional state, I pass the joys of mechanical dysfunction on to you.

Tuesday, September 9, 2008

What's That Smell?

Changed the oil in the bike the other day and did something really stupid immediately following. I'd swapped the Fram filter for a K&N which requires the lower cowling to be removed. Simply draining the oil and replacing the fluid can be done without pulling off any of the body work. I rarely do this. If I'm going to get greasy, then I might as well go the whole nine yards.


With the lower fairing removed, I fired the engine over, let it warm up a little, and then walked around the machine checking for leaks. Seeing none, I shut it down and (here's where stupid comes bopping along) was so excited to get out on the road, I decided to put the plastic back on right away. While wrestling it into place, I reached around the edge of the fairing to get a little leverage and planted my fingers directly across one the bends of the exhaust.

The pipes were so hot they felt cold. And then there's that brief whiff of cooking meat and I hopped around the driveway clutching my burned fingers and swearing. No major damage, however, just missing fingerprints, light blistering, and a slightly poached ego.

Wednesday, August 20, 2008

How Many Bikers Does It Take...


...to change a light bulb? Well, in this case, only one. I lost the low beam lamp on a ride home in the dark a few days ago. Unfortunately, I wasn't able to find a replacement bulb at any place like Wal-Mart. I phoned the local Kawasaki dealer in Carrollton, KY. They had a replacement and for a mere $20, I could ride down there and pick it up. So I rode down to the dealership and forked over the cash. I decided to plug the sucker in right there in the parking lot. Remove the seat and retrieve the tool kit, and a few turns of an allen wrench later, and the left cockpit panel lifts away. The fit and finish of the 650R is a blessing and curse. The light weight plastic allows easy access to anything the covers conceal. The fairing also buzzes like a swarm of angry bees at low rpms due to the lack of any buffering materials between the panels. I toyed around with ways of isolating the panels, but had little success in dampening the buzzing. After awhile, I just got used to it. In fact, if the fairing doesn't vibrate, I start to worry that something might be wrong. I used to say the same thing about my Sportster and oil leaks.


So I paid more for a light bulb a little larger than the nipple from a baby bottle than I would for a quality oil filter. I run Fram's most of the time, by the way. But both lights are functional again. I would say that the headlight system on the 650R succeeds as one of the most effective systems I've had on any bike. And in this neck of the woods, on roads choked with raccoon, deer, and the occasional stray dog, function definitely triumphs over form.

Saturday, July 26, 2008

Independents vs. The Dealers



I dropped the 650 off at my favorite local shop for maintainance. I used to enjoy performing the work myself and still do a few of the routine tasks such as changing oil. Mostly, I just can't squeeze the time out of the day to tear a bike down the way I once could. It's the price I pay for chosing a career that doesn't directly involve motorcycles.

I figured I might have an oil leak as well and wanted the guys at Cycle Works to give the bike a thorough inspection. It took them a little longer than usual but I've finally got the machine back. In the past, it hasn't been uncommon for them to return the bike to me within two days. This time took about a week. Apparently, one of the mechanics was down in the back and they got a little behind in work.

Any time the work takes a little longer than I'm accustomed to, I get a little antsy and start thinking of other shops where I might be able to take the bike. I prefer independent shops like Cycle Works because I get treated with respect while my machine's on the lift. My experience with dealerships, almost across the entire spectrum of manufacturer, has been that if I appear not to have a significant dollar amount to spend, then I'm not worth the trouble of approaching. I've been to dealers where I've been received by absolutely no one, even when staff are on the floor and doing little more than speaking with one another.

So I pick up the bike, engage in a bit of pleasant conversation, and ride off on a machine that's dialed in like it rolled off the showroom floor. I'm also not treated like an idiot for not knowing all the inner workings of the machine. No website for the guys at Cycle Works, just word of mouth and a spot of advertising. I was drinking coffee at a local micro-roastery when the owner struck up conversation over the machines we ride. He suggested the Works when I told him I needed someone to tune the bike. The place had been recommended to the coffee bar owner by a motorcyclist that stopped to try and help the owner with a flat. I've passed the word on to those who just want their bikes handled with as much care as they would give if they had the necessary skill. One motorcyclist helping another motorcyclist.

Cycle Works, 3302 Preston Highway, Louisville, KY (502) 366-7102